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Technical Paper

Active and Passive Control of Torsional Vibration in Vehicle Hybrid Powertrain System

2020-04-14
2020-01-0408
The vibration characteristics of hybrid vehicles are very different from that of traditional fuel vehicles. In this paper, the active and passive control schemes are used to inhibit the vibration issues in vehicle hybrid powertrain system. Firstly the torsional vibration mechanical model including engine, motor and planetary gear subsystems is established. Then the transient vibration responses of typical working condition are analyzed through power control strategy. Consequently the active and passive control of torsional vibration in hybrid powertrain system is proposed. The active control of the motor and generator torque is designed and the vehicle longitudinal vibration is reduced. The vibration of the planetary gear system is ameliorated with passive control method by adding torsional vibration absorbers to power units. The vibration characteristics in vehicle hybrid powertrain system are effectively improved through the active and passive control.
Technical Paper

Investigation of the Operating Conditions on the Water and Thermal Management for a Polymer Electrolyte Membrane Fuel Cell by One-Dimensional Model

2020-04-14
2020-01-0856
Water and thermal management is an essential issue that influences performance and durability of a polymer electrolyte membrane fuel cell (PEMFC). Water content in membrane decides its ionic conductivity and membrane swelling favors the ionic conductivity, resulting in decreases in the membrane’s ohmic resistance and improvement in the output voltage. However, if excessive liquid water can’t be removed out of cell quickly, it will fill in the pores of catalyst layer (CL) and gas diffusion layer (GDL) then flooding may occur. It is essential to keep the water content in membrane at a proper level. In this work, a transient isothermal one-dimensional model is developed to investigate effects of the relative humidity of inlet gas and cell temperature on performance of a PEMFC.
Technical Paper

Optimization of the Finite Hybrid Piezoelectric Phononic Crystal Beam for the Low-Frequency Vibration Attenuation

2020-04-14
2020-01-0913
This paper presents a theoretical study of a finite hybrid piezoelectric phononic crystal (PC) beam with shunting circuits. The vibration transmissibility method (TM) is developed for the finite system. The uniform and non-uniform configurations of the resonators, piezoelectric patches and shunting circuits are respectively considered. The properties of the vibration attenuation of the hybrid PC beam undergoing bending vibration are investigated and quantified. It is shown that the proper relaxation of the periodicity of the PC is conducive to forming a broad vibration attenuation region. The hybrid piezoelectric PC combines the purely mechanical PC with the piezoelectric PC and provides more tunable mechanisms for the target band-gap. Taking the structural and circuit parameters into account, the design of experiments (DOE) method and the multi-objective genetic optimization method are employed to improve the vibration attenuation and meet the lightweight demand of the attachments.
Technical Paper

A Road Load Data Processing Method for Transmission Durability Optimization Development

2020-04-14
2020-01-1062
With increasing pressure from environment problem for reduction in CO2 emissions and stricter fuel targets from road vehicles, new transmission technologies are gaining more attention in different main market. To get suitable road load data for transmission durability development is becoming increasingly important and can shorten the development time of new transmission. This paper presents the procedure and methods of road load data development for durability design of transmission product and optimization based on the real road data measurement, statistical characteristics evaluation and fatigue damage equivalency. Apply this road load data method procedure on 3 type of vehicle which represent conventional vehicle, BEV and HEV.
Technical Paper

Energy Enhanced Adaptive Spark Ignition for Lean Combustion Initiation

2020-04-14
2020-01-0841
For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge.
Technical Paper

Development of Online Fuel Cell High Frequency Resistance Monitor Controller

2020-04-14
2020-01-1177
Proton exchange membrane fuel cell (PEMFC) system is expected to be the next generation vehicle powertrain. However, water management is still the main problem which directly affects the performance, reliability and durability in PEMFC system. To ensure the accurate water content estimation, High Frequency Resistance (HFR) is the most representative indicator in laboratory. The HFR is calculated by detecting the Alternating Current (AC) voltage response of fuel cell under the excitation of 1k Hz AC current. The voltage level of the AC excitation affects the measurement of HFR. Generally, 5mV AC excitation is used to measure HFR for the fuel cell with an output voltage between 0.6-1V. So, online HFR monitor is a big challenge for vehicle application, due to its low Signal/Noise Ratio (S/N), poor Electromagnetic Compatibility (EMC) environment, high common mode voltage and several hundred cells. In this work, an online fuel cell HFR monitor controller is developed.
Technical Paper

An FxLMS Controller for Active Control Engine Mount with Experimental Secondary Path Identification

2020-04-14
2020-01-0424
Active engine mounts (AEMs) notably contribute to ensuring superior performance of vehicle’s noise, vibration, and harshness. This paper incorporates a filtered-x-least-mean-squares (FxLMS) controller into the active control engine mount system to attenuate the transmitted force to the body. To avoid the error caused by substituting the load cell for acceleration transducer, the FIR model of the secondary path was obtained by experiment. Finally, a hardware-in-the-loop testing system is built to verify the performance of the active engine mount. It can be observed from the test results that the vibration is reduced notably after control, which demonstrates the effectiveness of the active engine mount and the controller in vibration attenuation.
Technical Paper

Effect of Piston Crevice on Transient HC Emissions of First Firing Cycle at Cold Start on LPG SI Engine

2007-10-29
2007-01-4015
By changing the top-land radial clearance, this paper presents the effect of the piston crevice on the transient HC emissions of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle. At the same time, the transient cylinder pressure and instantaneous crankshaft speed of the engine were measured and recorded. The results show that increasing 50% crevice volume leads to 25% increase of HC emissions in the lean region and 18% increase of HC emissions in the rich region, however, the 50% increase of crevice volume contributes to 32% decease of HC emissions in the stable combustion region. For LPG SI engine, the HC emissions of the first firing cycle during cold start are relatively low in a wide range of the excess air ratio.
Technical Paper

A Study of Crevice HC Mechanism Based on the Transient HC Test Data and the Double Zone Combustion Model

2008-06-23
2008-01-1652
The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.
Technical Paper

The Social Economical Benefit Estimation by HEVs Application-Shanghai Case Study

2008-06-23
2008-01-1565
In this paper, a case study of Shanghai HEVs application and its effects on the social and environmental benefits are presented based on the multi views on the different aspects, such as, not only for the fuel consumption saving, but also emissions reduction and health effect, agriculture loss and cleaning cost. The results show that the potential benefits for the society from HEVs application are markedly with the increase of the ratio of HEV in the population of vehicle. Based on this, the policy to promote the HEV purchased by consumers is very important at the beginning of HEV into market.
Technical Paper

Design and Simulation of Serial Hybrid Electric Moped Powertrain

2008-06-23
2008-01-1567
According to the requirements of two-wheel vehicle's future market and the characteristic of urban road conditions in China, the advantages and disadvantages of three basic configurations for the Hybrid Electric Vehicle are compared, finally, the serial hybrid configuration is chosen to be applied to hybrid Electric Moped solution. The selection principle of main components of this hybrid powertrain system includes ICE, generator, battery and hub motor, and the optimal match for performance parameters of these components are introduced in this paper. Then, a hybrid system model is established based on AVL-CRUISE. The simulations of fuel efficiency and exhaust emissions for both serial hybrid moped and conventional motorcycle is offered.
Technical Paper

Theoretical and Practical Mechanisms on Lowering Exhaust Emission Levels for Diverse Types of Spark Ignition Engines

2008-06-23
2008-01-1545
The exhaust aftertreatment strategy is one of the most fundamental aspects of spark ignition engine technologies. For various types of engines (e.g., carburetor engine, PFI engine and GDI engine), measuring, purifying, modeling, and control strategies regarding the exhaust aftertreatment systems vary significantly. The primary goal of exhaust aftetreatment systems is to reduce the exhaust emission levels of NOx, HC and CO as well as to lower combustion soot. In general, there is a tradeoff among different engine performance aspects. The exhaust catalytic systems, such as the three way catalyst (TWC) and lean NOx trap (LNT) converters, can be applied together with the development of other engine technologies (e.g., variable valve timing, cold start). With respect to engine soot, some advanced diagnosing techniques are essential to obtain thorough investigation of exhaust emission mechanisms.
Technical Paper

Elementary Investigation into Road Simulation Experiment of Powertrain and Components of Fuel Cell Passenger Car

2008-06-23
2008-01-1585
It is very important to investigate how road irregularity excitation will affect the durability, reliability, and performance degradation of fuel cell vehicle powertrain and its key components, including the electric motor, power control unit, power battery package and fuel cell engine system. There are very few published literatures in this research area. In this paper, an elementary but integrated experimental work is described, including the real road load sample on proving ground, road load reproduction on vibration test rig, total vehicle road simulation test and key components vibration tests. Remote parameter control technology is adopted to reproduce the real road load on road simulator and six-degree-of-freedom vibration table, which is used respectively for total vehicle and components vibration tests.
Technical Paper

Investigation of Radiation and Conjugate Heat Transfers for Vehicle Underbody

2008-06-23
2008-01-1819
A computational study was conducted in order to characterize the heat transfers in a sedan vehicle underbody and the exhaust system. A steady-state analysis with consideration for both the radiation and conjugate heat transfers was undertaken using the High-Reynolds formulation of the k-epsilon turbulence model with standard wall function and the DO model for the radiation heat transfer. All three mechanisms of heat transfer, i.e., convection, conduction, and radiation, were included in the analysis. The convective heat transfer due to turbulent fluid motion was modeled with the assumption of constant turbulent Prandtl number; and heat conduction was solved directly for both fluid and solid.
Technical Paper

Study on Improving the Fuel Economy of the Engine on EP Energy-Saving Vehicle

2008-06-23
2008-01-1780
“Soichiro Honda Cup, Honda Econo-Power Competition”, is an annual international energy-saving competition which is hosted by Honda Motor Co., Ltd. Till now it has been held 27 sessions. The aims of the EP project are: promoting the development of environmental protection, making full use of limit earth resources, challenging the fuel consumption limitation of vehicle. Tongji University's students' team has participated in the competition for seven consecutive times. In order to minimize the fuel consumption of the EP energy-saving vehicle, this paper focuses on the technical methods of improving the fuel economy of the engine. Firstly, the optimization of the carburetor. Secondly, for the purpose of improving combustion efficiency, researches on dual spark plug and compression ratio are done.
Technical Paper

Study on EP Energy-Saving Vehicle

2008-06-23
2008-01-1775
The price of fossil fuels and the increasing inexorable energy crisis have become vital issues for everyone. Tongji University EconoPower Racing Team was established to participate in the “Honda EconoPower Cup” annually. Every contestant in the competition must finish a certain distance in the fixed time, with the gasoline supplied by the committee. After that the committee will measure the fuel consumption of every team and calculate the distance per liter fuel (the farther the better) to determine the champion. In order to enhance the EP vehicle's achievement we've made some improvements, such as framework, body, engine's optimization and so on. In this passage we mainly state some details of our research approaches in framework, steering, transmission, shape and driving strategy. The main technologies were: friction reduction, lightweight, enhancement of power train efficiency, tire selection and driving strategy.
Technical Paper

Characteristics of Combustion and Emissions in a DI Engine Fueled with Biodiesel Blends from Soybean Oil

2008-06-23
2008-01-1832
Combustion and emission characteristics of diesel and biodiesel blends (soybean methyl ester) were studied in a single-cylinder Direct Injection (DI) engine at different loads and a constant speed. The results show that NOx emission and fuel consumption are increased with increasing biodiesel percentage. Reduction of smoke opacity is significant at higher loads with a higher biodiesel ratio. Compared with the baseline diesel fuel, B20 (20% biodiesel) has a slight increase of NOx emission and similar fuel consumption. Smoke emission of B20 is close to that of diesel fuel. Results of combustion analysis indicate that start of combustion (SOC) for biodiesel blends is earlier than that for diesel. Higher biodiesel percentage results in earlier SOC. Earlier SOC for biodiesel blends is due to advanced injection timing from higher density and bulk modulus and lower ignition delay from higher cetane number.
Technical Paper

Characteristics of Output Performances and Emissions of Diesel Engine Employed Common Rail Fueled with Biodiesel Blends from Wasted Cooking Oil

2008-06-23
2008-01-1833
In this paper, the characteristics of performance and emissions of diesel and biodiesel blends are studied in a four-cylinder DI engine employing common rail injection system. The results show that engine output power is further reduced and brake specific fuel consumption (BSFC) increased with the increase of the blend concentration. B100 provides average reduction by 8.6% in power and increase by 11% in BSFC. With respect to the emissions, although NOx emissions were increased with increasing the blend concentration, the increase depends on the load. Filter smoke number is reduced with increasing the blend concentration. At the same time, NO, NO2 and other specific emissions are also investigated. In addition, difference of performance and emission between standard parameters of ECU and modified parameters of ECU is investigated for B10 and B20 based on same output power. The results show that NOx emission and FSN are still lower than baseline diesel.
Technical Paper

Characteristics of Particulates and Exhaust Gases Emissions of DI Diesel Engine Employing Common Rail Fuel System Fueled with Bio-diesel Blends

2008-06-23
2008-01-1834
In this paper, characteristics of gas emission and particle size distribution are investigated in a common rail diesel engine fueled with biodiesel blends. Gas emission and particle size distribution are measured by AVL FTIR - SESAM and SMPS respectively. The results show that although biodiesel blends would result in higher NOx emissions, characteristics of NOx emissions were also dependent on the engine load for waste cooking oil methyl ester. Higher blend concentration results in higher NO2 emission after two diesel oxidation catalyst s (DOC). A higher blend concentration leads to lower CO and SO2 emissions. No significant difference of Alkene emission is found among biodiesel blends. The particle size distributions of diesel exhaust aerosol consist of a nucleation mode (NM) with a peak below 50N• m and an accumulation mode with a peak above 50N • m. B100 will result in lower particulates with the absence of NM.
Technical Paper

Longitudinal Velocity Estimation of Electric Vehicle with 4 In-wheel Motors

2008-04-14
2008-01-0605
This paper describes a methodology to estimate longitudinal velocity of a 4-wheel-drive electric vehicle, in which wheel driven torque can be independently controlled by electric motor. Without non-driven wheels it would be difficult to estimate the vehicle longitudinal velocity precisely, especially when all of four wheels have large slip ratio. Therefore, an estimation methodology based on fuzzy logic is put forward, which uses four wheel speed and longitudinal acceleration as input signals. However, this method works not very well when two or more wheels have large slip ratio. In order to improve estimation effect, a state variable filter is designed to calculate wheel acceleration signals, which are used as additional signals to the fuzzy logic observer. Furthermore, the possibility of using four wheel driving torque signals to improve the estimation precision is also discussed.
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